SmartPlantIQ
AI Platform for Process Industries

Turning Plant Data into Intelligent Action

SmartPlantIQ unifies historian, control, and enterprise data with domain-aware AI — delivering predictive insights, soft sensors, and real-time optimization that boosts uptime, efficiency, and sustainability.

Typical impact: 30–40% downtime ↓ · 5–10% energy ↓ · CO₂ intensity −10–12%

Vision

SmartPlantIQ transforms industrial operations by combining domain expertise with modern AI. From refineries and petrochemicals to power and water, we enable smarter, cleaner, and more profitable plants through predictive, prescriptive, and optimization intelligence.

Key Capabilities

Predictive Intelligence

Asset health, anomaly detection, RUL. Prevent fouling, corrosion, surge and failures.

  • Condition & trend analytics
  • Risk scoring & early alerts

Process Optimization

Optimize yield, energy, and constraints. Output optimum parameters to RTO/APC safely.

  • Economic objective functions
  • Next Best Action with $/hr impact

Soft Sensors & Twins

Virtual analyzers for quality (e.g., T-95, Sulfur, RON) with drift monitoring and governance.

  • Golden batch & SPC analytics
  • Model lifecycle management

Energy & Sustainability

Real-time carbon & energy KPIs with abatement recommendations.

  • CO₂ intensity tracking
  • Boiler/furnace efficiency

Operations Copilot

Natural language diagnostics, “why” analysis, and guided troubleshooting.

  • Context-aware answers
  • Recommendations with rationale

Enterprise-Scale Platform

Multi-site deployment, SSO/RBAC, audit logs, and secure APIs.

  • On-prem, cloud, or hybrid
  • PI, AVEVA, SAP, Maximo integration

Architecture at a Glance

Data → Intelligence → Action. SmartPlantIQ ingests OT/IT/IIoT data, builds a contextual knowledge graph, runs domain-aware AI/ML, and delivers optimization and recommendations to dashboards, APIs, and control systems.

Unified Data Fabric DCS • PLC • Historians MES • CMMS • ERP AI Core Engine Predictive • Prescriptive Soft Sensors Copilot Intelligence NLQ • Root Cause Guidance Decision & Optimization APC • RTO • Planning Data → Models → Recommendations → Closed-loop or Decision Support

Built for Process Industries

Refining & Petrochem

Fouling prediction, CCR optimization, catalyst health, energy KPIs.

Pharma & Biotech

Golden batch, PAT integration, deviation triage, soft sensors.

Power & Utilities

Boiler/furnace efficiency, load forecasting, emissions reduction.

Fertilizers & Chemicals

Ammonia/urea optimization, energy balance, reliability analytics.

Metals & Cement

Kiln stability, corrosion risk, throughput optimization.

Water & Environment

Plant KPIs, quality assurance, sustainability dashboards.

Why SmartPlantIQ

  • • Unified Intelligence Platform (Enterprise → Site → Unit → Equipment)
  • • Domain + AI hybrid models with explainability
  • • Real-time economics with $/hr benefit
  • • Secure by design: SSO, RBAC, auditability
  • • On-prem, cloud, or hybrid; open APIs
  • • Seamless integration: PI / AVEVA / SAP / Maximo / APC / RTO
  • • Model lifecycle & data governance
  • • Copilot for root-cause & recommendations
  • • Sustainability-first KPIs (CO₂, energy)
  • • Rapid time to value (weeks, not months)